Stainless Welded Pipes & Tubes

Stainless Welded Pipes & Tubes

Stainless Welded Pipes & Tubes
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  • Stainless Welded Pipes & Tubes

Stainless Welded Pipes & TubesGlobal Sourcing for Engineering & Procurement

 

 

1. Positioning and Scope

Stainless steel welded pipes and tubes cover a wide range of duties from utility to severeservice: pressure or nonpressure, ambient to high temperature, chloridebearing, acidic/alkaline media, sanitary and ultrahighpurity. Manufacture includes formed strip/plate + automatic welding (GTAW, PAW, laser) or electricfusion welding (EFW), followed by solution annealing, weld coldworking where required, and pickling/passivation. Pipes use NPS × Schedule; tubes use OD × WT with tolerance grades.  

Sectors include oil and gas, refining and chemicals, power and boiler, desalination and offshore, municipal water, food and pharma hygienic, semiconductor/UHP, mechanical and heatexchange services.  

 

 

2. Standards Matrix (by product)

General and dimensional

· General requirements: ASTM A999 (Pipe), ASTM A1016 (Tube); certification to EN 10204. Pipe dimensions to ASME B36.19 (stainless), with ASME B36.10 for interface checks; Tube tolerances per ISO 1127. Cleaning and passivation per ASTM A380/A967.    

 

Pressure welded stainless steel pipe (Pipe)

· Austenitic: ASTM A312 (automatic welding, typically without filler, solution annealed); largediameter/ heavywall EFW to ASTM A358 (Class defines RT/UT coverage); ASTM A778 for asweldednonsevere service; ASTM A409 for largediameter corrosion or hightemperature at lower pressures.  

· Duplex / Super duplex: ASTM A790 (SMLS/Welded), ASTM A928 (EFW, Classbased NDE).  

· Waterworks: AWWA C220 (stainlesssteel pipe for water systems).  

· Nickel & Nialloys: ASTM B619 (welded Ni/Nialloy pipe), ASTM B705 (welded NiFeCr pipe); pair with ASTM B775 as general requirements.  

 

Pressure/heatexchanger welded stainless tubing (Tube)

· Austenitic & heatresistant: ASTM A249 (HX/boiler/condenser; mandatory weld coldwork then solution anneal), ASTM A269 (general service), ASTM A270 (sanitary; works with ASME BPE).  

· Duplex / Super duplex: ASTM A789 (general service SMLS/Welded tubing).  

· Nickel & Nialloys: ASTM B626 (welded Nialloy tubing).  

 

EN/ISO/GB/JIS (often crossaccepted with ASTM)

· EN 102177 (stainless welded tubes for pressure), EN 10357 (sanitary), ISO 2037 (food industry).  

· GB/T 12771 (stainless welded pipes for fluid service; austenitic/ ferritic/ duplex), GB/T 19228 (thinwall pressfit stainless system).  

· JIS G3459 (stainless steel pipes for piping), JIS G3463 (stainless steel tubes for boiler/heatexchanger).  

 

 

3. ScenarioMaterialStandardSize Quick Map

· General corrosionresistant pressure service (196 to 400 °C): 304L/316L to ASTM A312 (Pipe, 10S/40S/80S), typically NPS 124.  

· Seawater, highchloride, desalination headers: 2205/2507 to ASTM A790 (Pipe); large headers/intakes by ASTM A358 EFW in 316L or 2205.  

· Heatexchanger/boiler/condenser bundles: 304L/316L/317L/6Mo to ASTM A249 or A269 (Tube), with weld coldworking + solution anneal; OD commonly 6168 mm.  

· Sanitary/food/pharma: 316L to ASTM A270 with ASME BPE (SF1 or SF4), or EN 10357; declare Ra.  

· Hightemperature oxidation/reheat: 321/347/310S per ASTM A312; nickel alloys via ASTM B705 (e.g., 800H/800HT).  

· Sour or strong corrosion: Duplex to ASTM A790/A928 (Pipe) or nickel to ASTM B619/B626 (625/825/C276/C22); verify NACE MR0175/ISO 15156 compliance.    

· Waterworks/municipal: AWWA C220; typical NPS 4.  

 

 

4. Size Range and Tolerances

· Pipe (A312/A790/B619 etc.): NPS 1/830 standard (5S/10S thin walls; 40S/80S common). LargeOD heavywall EFW to ASTM A358/A928 for very large diametersconfirm limits with manufacturer.  

· Tube (A249/A269/A270/A789/B626): OD ~6168 mm, WT 0.55 mm, length 6/12 m. 

· Dimensional systems: Pipes per ASME B36.19 (stainless), interfaces with ASME B36.10.

· For EN/ISO projects using stainless steel tubes (metric series), dimensions and tolerances follow EN ISO 1127 (D-classes for OD, T-classes for WT, straightness and ovality levels to be specified in the PO).

For ASTM/ASME projects:

(1) Pipe: dimensional series per ASME B36.10/B36.19; tolerances per ASTM A999 (e.g., ASTM A312 follows A999).

(2) Tube: tolerances per ASTM A1016 (applicable to ASTM A213, A269, A270, A789, etc.).

(3) Sanitary: per ASME BPE or EN 10357.

(4) Waterworks large-diameter: per AWWA C200.

Editions and selections shall be locked in the purchase order; avoid crosssystem mixing.

 

5. Manufacturing and Key Controls

· Forming & welding: Plate/strip forming + GTAW/PAW/laser for automatic welding; EFW (A358/A928) for largeOD heavywall. A312 requires automatic welding, typically without filler; A358/A928 are EFW classes.  

· Weld conditioning & heat treatment: A249 mandates weld coldworking (roller/planishing) then solution anneal; austenitic and most Nialloys solutionannealed 1040 °C and quenched; duplex requires phase control, avoiding σ‑phase.  

· Surface & cleanliness: Pickling/passivation per ASTM A380/A967; sanitary/BPE or EN 10357 to declare Ra and cleanliness targets.  

 

 

6. Quality, Testing and Documentation

· General: Pipe to ASTM A999; Tube to ASTM A1016. Hydrostatic or fulllength ECT/UT (or both) per contract.  

· NDE: UT per ASTM E213; ECT per ASTM E426/E570; nickel alloys may use ASTM E571; EFW welds to A358/A928 Classspecified RT/UT coverage.  

· Mechanical & process tests: A249 requires flattening, flaring, reversebend and hardness tests.  

· Corrosion & phase: Austenitic IGC to ASTM A262 (Practice E); duplex per ASTM A923 (Methods A/B/C) and ASTM G48 with declared temperature; ferrite measured on base metal and welds.  

· Documents: EN 10204 (3.1/3.2), heattreatment charts, weld map, NDE and pressure test records, PMI; EU PED and EN 13480/13445; DE AD 2000/VdTÜV as applicable.  

 

 

7. Supply Forms and Packaging

Fixed lengths 6 m or 12 m with end caps; pickled/passivated ID/OD. Sanitary/UHP can be SF1 or SF4 electropolished with clean packaging. LargeOD EFW supplied in sections with prepared bevels and site weld recommendations.  

 

 

8. RFQ/PO Checklist

1. Spec & grade: e.g., ASTM A312 TP316L / ASTM A790 S32205 / ASTM B619 N06625

2. Dimensional system: Pipe as NPS × Schedule (ASME B36.19); Tube as OD × WT × ISO 1127 tolerance.

3. Welding & weldment: GTAW/PAW/laser/EFW, ID bead removal; A249 weld coldwork requirement.

4. Heat treatment: Solutionanneal temperature/quench; duplex phase target window.

5. Inspection: Hydro or 100 % ECT/UT/RT; A249 mechanical tests; duplex A923/G48; TPI if needed.

6. Surface & hygiene: A380/A967; ASME BPE/EN 10357 Ra/SF targets; EP if SF4 required.

7. Docs: EN 10204 3.1/3.2; HT/NDE/pressure/PMI; PED/AD 2000 if applicable

8. Marking/traceability: UNS + Werkstoff, heat/batch, weld map.

9. Capability limits: If OD > NPS 30 or heavywall, define A358/A928 Class and NDE coverage. 

 

 

9. Risks and Do/Dont

· Do not substitute A312 for duplex pressure pipesuse A790/A928. 

· A778 is only for nonsevere service; do not use in stringent pressure/corrosion duties. 

· Sanitary orders must state ASME BPE/EN 10357 Ra/SF and weld conditioningsanitary alone is insufficient.

· Skipping A249 weld coldwork + solution anneal severely reduces corrosion resistance

· Avoid 316L in seawater/highCl; choose 2205/2507/6Mo. 

· Nickel orders should include B775/B751/B829 general requirements to avoid delivery gaps. 

 

 

10. Sample RFQ/PO Lines

· Desalination highpressure (Duplex)

Pipe, ASTM A790 S32205, NPS 8 Sch40S, solution annealed, UT per E213 100 % + ET per E426 100 %, ASTM G48A @ 25 °C pass, 100 % PMI, EN 10204 3.1; endcapped, pickled & passivated per A380/A967.  

· Heatexchanger bundle (Austenitic Tube)

Tube, ASTM A249 TP316L, OD 19.05 × 1.65 mm × 12 m, weld coldworked then solution annealed, flattening/flaring/reversebend/hardness per A249, hydro per A1016, CMTR 3.1.  

· Sanitary process (ASME BPE)

Tube, ASTM A270 316L, ID Ra 0.5 µm (SF1) or electropolished SF4, cleaned & passivated per A380/A967, 100 % PMI, endcapped and cleanbagged, CMTR 3.1.  

· Large header (EFW)

Pipe, ASTM A358 Class 1 (projectdefined Class), material 316L or S32205, NPS 36, EFW welded, RT/UT per Class, solution annealed, pickled & passivated, EN 10204 3.2.  

 

 

 

Stainless Welded Pipes & TubesTechnical Specifications

 

Scope: Welded Pipes (NPS × Schedule) and Tubes (OD × WT × tolerance) made from stainless steel strip/plate by automatic welding (GTAW/PAW/Laser/ERW/EFW). Covers austenitic, ferritic/martensitic, duplex/super duplex, and nickel & nickel-alloy systems. For pressure and non-pressure service, heat-exchangers/condensers/boilers, sanitary and hygienic service, seawater/desalination, chemical and general mechanical applications.

 

 

1) Definitions

Pipe: pressure service, sized by ASME B36.19M (stainless, incl. 5S/10S/40S/80S) or B36.10M if applicable.

Tube: HX/boiler/sanitary/instrumentation, sized by ISO 1127 (OD/WT tolerances).

 

 

2) Codes & Product Standards (Pipe vs Tube; austenitic, duplex, nickel; incl. GB & EN/DIN)

2.1 Pipes (Pressure)

Austenitic:

ASTM A312 / ASME SA-312 (autogenous automatic weld + solution anneal; A999 general req).

ASTM A358 / SA-358 (large OD/Thk EFW, Class 15 RT/UT levels).

ASTM A778 (as-weldedaustenitic for non-stringent pressure/corrosion).

Duplex/Super Duplex:

ASTM A790 / SA-790 (SMLS/Welded duplex pipes).

ASTM A928 / SA-928 (duplex EFW pipes, large OD/Thk; Classed).

Nickel & Ni-Alloys:

ASTM B619 / SB-619 (welded Ni/Ni-alloy pipes; specify UNS).

ASTM B705 / SB-705 (welded Ni-Fe-Cr pipes Alloy 800/800H/800HT).

General req: ASTM B775 (pipes).

 

Sizing: ASME B36.19M; thin-wall series 5S/10S; otherwise refer to B36.10M as needed.

2.2 Tubes (Pressure/HX/Sanitary)

Austenitic/Ferritic/Heat-resisting:

ASTM A249 (welded and cold-worked HX/boiler/condensor tubes mandatory cold-working of weld then solution anneal).

ASTM A269 (general SS tubes; A1016 general req).

ASTM A270 (sanitary tubes; with ASME BPE SF1/SF4 for surface finish).

Duplex/Super Duplex:

ASTM A789 / SA-789 (SMLS/Welded duplex tubes; with A1016).

Nickel & Ni-Alloys:

ASTM B626 / SB-626 (welded Ni/Ni-Co-Cr-Mo tubes C-276/C-22/625).

ASTM B704 / SB-704 (welded Ni-Fe-Cr tubes 800 series).

ASTM B725 / SB-725 (welded Ni/Ni-alloy tubes general).

General req: ASTM B751 (tubes), ASTM B829 (general).

EN/DIN (EU/Germany):

EN 10217-7 (welded stainless tubes for pressure).

EN 10357 (ex-DIN 11850 / ISO 2037 hygienic welded tubes), with EN 10372 weld tests.

EN 10296-2 (welded stainless circular tubes for mechanical applications).

EN 10312 (welded SS tubes for aqueous liquids incl. potable).

DIN 17457 (withdrawn; replaced by EN 10217-7 / EN 10296-2).

JIS / GB (China):

JIS G3459 (corrosion-resisting pipes incl. duplex like SUS329J3L); JIS G3463 (boiler/HX).

GB/T 12771 (welded SS pipes for fluid), GB/T 19228 (thin-wall press-fit SS tubes for buildings).

 

 

3) Materials & Mapping (UNS / Werkstoff)

Austenitic: 304/L (S30400/3), 316/L (S31600/3), 321, 347/347H, 310S, 904L (N08904), 254SMo (S31254 / 1.4547).

Duplex/Super Duplex: 2205 (S32205 / 1.4462), 2507 (S32750 / 1.4410; S32760 / 1.4501).

Ferritic/Martensitic: 430 (1.4016), 444 (1.4521), 410 (1.4006).

Nickel & Ni-Alloys: 625 (N06625 / 2.4856), 825 (N08825 / 2.4858), 800H/HT (N08810/11 / 1.4876), C-276 (N10276 / 2.4819), C-22 (N06022 / 2.4602), Monel 400 (N04400 / 2.4360/61), Ni200/201 (N02200/201 / 2.4060/61).

Use the correct spec: Duplex pipes A790/A928 (not A312); duplex tubes A789. Nickel alloy pipes/tubes per B619/B705 and B626/B704/B725 (+ B775/B751/B829).

 

 

4) Manufacturing & Process Controls

Forming/Welding: Roll/form GTAW/PAW/Laser; large OD/Thk EFW (A358/A928). A312 typically autogenous automatic welding; A358/A928 allow filler (EFW).

Weld conditioning: A249 mandates cold-working of the weld (roller expansion/planishing) before solution anneal; sanitary tubes may require ID bead removal & polishing.

Heat treatment: Austenitic & most Ni-alloys 1040 °C solution anneal + rapid quench; duplex requires phase balance (avoid sigma/secondary phases); stress-relief for tight bends/U-bends when specified.

Cleaning/Passivation: ASTM A380/A967; for sanitary per ASME BPE/EN 10357 with SF1/SF4 and Ra limits.

 

 

5) Dimensions & Tolerances

Pipes: common NPS 1/830 (B36.19M 5S/10S/40S/80S); A358/A928 EFW up to ~110OD subject to mill capability.

Tubes: typical OD 6168 mm, WT 0.55 mm, L 6/12 m.

Sanitary: ASME BPE / EN 10357 surface finish & Ra (e.g., SF1/SF4).

  · For EN/ISO projects using stainless steel tubes (metric series), dimensions and tolerances follow EN ISO 1127 (D-classes for OD, T-classes for WT, straightness and ovality levels to be specified in the PO).

  • For ASTM/ASME projects:

(1) Pipe: dimensional series per ASME B36.10/B36.19; tolerances per ASTM A999 (e.g., ASTM A312 follows A999).

(2) Tube: tolerances per ASTM A1016 (applicable to ASTM A213, A269, A270, A789, etc.).

(3) Sanitary: per ASME BPE or EN 10357.

(4) Waterworks large-diameter: per AWWA C200.

Editions and selections shall be locked in the purchase order; avoid crosssystem mixing.

 

 

6) QA/QC

General req: A999 (pipes) / A1016 (tubes) hydrostatic test per piece or 100% NDE (ET/UT); contract shall state which or both.

NDE:

Stainless: UTASTM E213, ETASTM E426/E570

Nickel alloys: ETASTM E571 (+ UT/RT as required)

EFW classes (A358/A928) define RT/UT coverage.

Mechanical/technological: A249 flattening/flaring/reverse-bend/hardness.

Corrosion/phase: ASTM A262 (IGC) for austenitic; ASTM A923 (A/B/C) and ASTM G48 for duplex (state method/temperature); ferrite 3565% on BM/Weld; NACE MR0175/ISO 15156 for sour.

Documentation: EN 10204 3.1/3.2, heat-treatment charts, weld map, NDE records, pressure test, PMI per API RP 578. EU: PED 2014/68/EU, EN 13480/13445; DE: AD 2000 / VdTÜV as applicable.

 

 

7) Service Spec/Material Mapping

General corrosion/pressure (-196400 °C): A312 304L/316L (10S/40S/80S).

Seawater/high-Cl/desalination: A790 2205/2507; large headers/intakes by A358 316L/2205 EFW.

HX/boiler/condensers: A249/A269 304L/316L/317L/6Mo (weld-cold-worked + solution annealed).

Sanitary/food/pharma: A270 316L + ASME BPE (SF1/SF4; Ra declared); EU EN 10357 optional.

High-temp oxidation/reheat: A312 321/347/310S, nickel via B705 (800H/HT).

Sour/strong corrosion: Duplex (A790/A928) or Nickel (B619/B626) 625/825/C-276/C-22; NACE compliance.

 

 

8) RFQ/PO Checklist

1. Spec + Grade (e.g., ASTM A312 TP316L (UNS S31603) / ASTM A790 S32205 (1.4462) / ASTM B619 N06625 (2.4856)).

2. Sizing system: Pipe by ASME B36.19M (NPS×Sch); Tube by ISO 1127 (OD×WT×D/T tol).

3. Welding/weldment: GTAW/PAW/Laser/EFW; ID bead removal; A249 weld cold-working requirement.

4. Heat treatment: solution-anneal temperature/quench; duplex phase control.

5. Inspection: Hydro vs 100% ET/UT/RT; A249 mech tests; duplex A923/G48; third-party witness.

6. Surface & hygiene: A380/A967; ASME BPE/EN 10357 with Ra/SF targets; electropolish (if SF4).

7. Docs: EN 10204 3.1/3.2, HT/NDE/pressure/PMI; PED/AD 2000 (if applicable).

8. Marking/traceability: UNS + Werkstoff on stamping; heat/batch; weld map.

9. Capability limits: if OD > NPS 30, define A358/A928 Class and NDE coverage.

 

 

9) Risk List

Using A312 for duplex pipes use A790/A928.

Substituting A778 in severe pressure/corrosion service.

Sanitary tubes without ASME BPE/EN 10357 Ra/SF and weld conditioning.

Missing A249 weld cold-working + solution-anneal.

Selecting 316L for high-Clseawater risk of Cl-SCC/pitting; choose 2205/2507/6Mo.

Nickel orders without B775/B751/B829 general requirements.

EU jobs without PED/EN 10204; DE jobs ignoring AD 2000/VdTÜV.

Referencing DIN 17457 as current replace with EN 10217-7 / EN 10296-2.

 

 

10) Example Spec Lines

(See Chinese section identical content mirrored.)

 

 

11) Supply, Packing & Marking

PE/BE ends; sanitary caps; large OD protectors. Dry/VCI packing; anti-scratch.

Stamping: grade (UNS/Werkstoff), size, heat, spec, inspection status; deliver with 3.1/3.2 and NDE/pressure records.

 

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Tsisco Industrial Ltd.
Tsisco Industrial Ltd.