Oil & Gas Steel

Oil & Gas Steel

Oil & Gas Steel
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  • Oil & Gas Steel

Oil & Gas Field Pipes, Fittings & Flanges

1) Overview

Oil & gas fields operate under high pressure, sour service (H₂S), CO₂, chlorides, high/low temperature, and severe corrosion. Wellheads, Christmas trees, gathering lines, processing plants, and transmission pipelines require materials with high strength, sour service resistance, CO₂ resistance, cryogenic toughness, and weldability.

Product range includes:
    •    Pipes: Seamless, welded, casing, tubing, alloy steel, stainless steel, nickel alloys
    •    Fittings: Elbows, tees, reducers, caps, socket-weld & butt-weld fittings
    •    Flanges: Weld neck, slip-on, threaded, blind, API flanges

All products comply with ASTM, API, ASME, GB/T, DIN standards, certified to NACE MR0175/ISO 15156 with third-party inspection (TUV, SGS, LR, BV).


2) Manufacturing Process
    •    Pipes: Hot rolled, cold drawn, extrusion, welded (ERW/LSAW/HFW/SAW)
    •    Heat Treatment: Normalizing, quenching & tempering, solution annealing
    •    Surface Protection: Pickling, passivization, sandblasting, epoxy/FBE/3PE coating, PTFE/Glass lining
    •    Fittings/Flanges: Forging, machining, welding, precision finishing


3) Grades & Standards

Carbon Steel Pipes
    •    API 5L Gr.B/X42–X80, ASTM A106 Gr.B/C, ASTM A53
    •    Applications: Gathering lines, water injection, utility services

Cr-Mo Alloy Steel Pipes
    •    ASTM A335 P11, P22, P91
    •    Applications: Wellhead manifolds, steam flooding, fired heaters

Stainless Steel Pipes
    •    ASTM A312 (304/304L, 316/316L, 321, 347)
    •    Applications: Sour gas wells, offshore platforms, chloride service

Special Alloys
    •    Duplex Stainless Steel: 2205 (S31803), 2507
    •    Nickel Alloys: Incoloy 825, Inconel 625, Hastelloy C-276
    •    Low-Temperature Steels: ASTM A333, 9%Ni
    •    Sour Service Steels: NACE MR0175/ISO 15156 compliant
    •    Applications: Sour gas fields, subsea pipelines, LNG systems

Fittings & Flanges
    •    ASME B16.5, B16.9, B16.11
    •    API 6A (wellhead & Christmas tree flanges)
    •    DIN/EN 1092-1
    •    GB/T 9112–9124


4) Dimensions
    •    Pipes: OD 6 – 1200 mm; WT 1 – 100 mm; Length 6m, 12m or custom
    •    Fittings: DN15 – DN1200 (BW/SW/THD)
    •    Flanges: DN15 – DN2000, Class 150 – 2500 (API flanges 5000–20000 psi)


5) Applications
    •    Wellheads & Christmas Trees: high-pressure sour service → P22, Inconel 625
    •    Gathering Pipelines: crude oil, natural gas, water injection → API 5L X42–X70
    •    Sour Gas & High CO₂ Fields: → 316L, Duplex 2205, Incoloy 825
    •    Offshore Platforms & Subsea Pipelines: high chloride service → Duplex 2507, Nickel Alloys
    •    LNG Plants & Cryogenic Storage: low-temp steels → A333, 9%Ni


6) Key Features
    •    Sour Service Resistance: H₂S corrosion per NACE MR0175
    •    CO₂ Resistance: prevention of SCC in acid gas environments
    •    High Pressure & Low Temp Performance: -196℃ to 650℃
    •    High Strength: API 5L X70/X80 for transmission pipelines
    •    Excellent Weldability: suitable for field construction & retrofit


7) Quality & Testing
    •    Chemical Analysis: spectrometry
    •    Mechanical Tests: tensile, impact, hardness
    •    Corrosion Tests: H₂S and CO₂ environments
    •    NDT: UT, RT, ET, MT
    •    Pressure Testing: hydrostatic & pneumatic 100%
    •    Certifications: NACE MR0175/ISO 15156, API 5L, API 6A, third-party inspection


8) Supply & Packaging
    •    Forms: Seamless/welded pipes, fittings, flanges, complete piping systems
    •    Surface Protection: oiled, painted, galvanized, epoxy, 3PE/3PP
    •    Packaging: bundled, wooden cases, plastic end caps, export racks
    •    Documents: MTC (EN 10204 3.1/3.2), third-party test reports, API/NACE certificates


9) Our Advantages
    •    Wide Material Range: carbon steel, alloy steel, stainless, duplex, nickel alloys, low-temp steels
    •    Compliance: ASTM, API, ASME, NACE standards
    •    Tailored Solutions: sour gas and CO₂ service design per NACE MR0175 & API 6A
    •    Engineering Experience: extensive supply to onshore fields, offshore platforms, subsea pipelines, LNG projects
    •    Quality Assurance: strict QC + international third-party inspection

 

 


Materials & Dimensions of Steel Materials for Oil & Gas Fields

 


1. Carbon Steel
    •    Pipes: ASTM A106 Gr.B/C, API 5L (X42–X70); used for gathering pipelines, water injection lines, air lines, low-pressure steam.
➝ Size Range: OD ½” – 48”, wall thickness Sch40 – Sch160.
    •    Fittings: Butt-weld elbows, tees, reducers → ASTM A860 WPHY42/52.
➝ Size Range: DN15 – DN1200, wall thickness Sch40 – Sch160.
    •    Flanges: ASTM A105 forged carbon steel flanges, widely used in wellheads and gathering stations.
➝ Size Range: DN15 – DN2000, pressure Class 150 – 2500.
Applications: Gathering pipelines, water injection networks, surface facilities, utility pipelines.


2. Cr-Mo Alloy Steel
    •    Pipes: ASTM A335 P11, P22, P91 → high-temperature, high-pressure service for wellheads, gas gathering, fired heaters.
➝ Size Range: OD ½” – 36”, wall thickness Sch40 – 150 mm.
    •    Fittings: ASTM A234 WP11/WP22 alloy butt-weld fittings.
➝ Size Range: DN15 – DN1200, wall thickness Sch40 – Sch160.
    •    Flanges: F11, F22, F91 forged alloy flanges.
➝ Size Range: DN25 – DN2000, pressure Class 300 – 2500.
Applications: Wellhead equipment, high-pressure gas wells, gas injection systems, oil & gas processing stations.


3. Stainless Steel
    •    Pipes: ASTM A312 304/316L/321/347 → for sour service, chloride, and acidic fluids.
➝ Size Range: OD 6 mm – 1200 mm, wall thickness 1 – 50 mm.
    •    Fittings: ASTM A403 WP304/316, socket-weld and butt-weld.
➝ Size Range: DN15 – DN600, wall thickness Sch10s – Sch80s.
    •    Flanges: ASTM A182 F304/F316 stainless steel flanges.
➝ Size Range: DN15 – DN1500, pressure Class 150 – 1500.
Applications: Sour gas wells, sour crude pipelines, offshore oil platforms, gas treatment units.


4. Special Alloys
    •    Duplex Stainless Steel (2205/2507): seawater injection systems, chloride stress corrosion environments.
➝ Size Range: OD ½” – 24”, wall thickness Sch10 – Sch80.
    •    Nickel Alloys (Inconel, Incoloy, Hastelloy): for high-pressure gas wells, acid gas treatment, subsea pipelines.
➝ Size Range: OD ½” – 12”, wall thickness 1 – 30 mm.
    •    Low-Temperature Steels (A333, 9%Ni): for cryogenic natural gas transport and LNG facilities.
➝ Size Range: OD ½” – 36”, wall thickness Sch20 – Sch160.
    •    NACE H₂S-Resistant Steels: compliant with NACE MR0175/ISO 15156, preventing SSC (sulfide stress cracking).
➝ Size Range: OD ½” – 24”, customizable.
Applications: Sour oil & gas wells, deepwater developments, LNG facilities, acid gas fields.

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Tsisco Industrial Ltd.
Tsisco Industrial Ltd.